Air Supply For Telescopic Masts
The use of air as a fluid medium for the extension of a telescopic mast
offers advantages and disadvantages.
Foremost advantage, for a portable mast, is that air is all around us and that does not need to be carried around. Air can be easily pressurised above the ambient pressure by means of a simple handpump as in the QT Series or a power driven compressor for the other Series. It is easily controlled by means of simple valves. Leakage, if it occurs, is clean.
Disadvantages are the water content of atmospheric air which changes with the pressure and temperature. Water can lead to corrosion which Clark Masts overcomes by careful choice of material. The second disadvantage is compressibility itself. This is not a problem when lifting relatively light loads unless the telescoping sections themselves become obstructed when the spring effect of compressed gas can affect smooth extension. The use of low air pressure of 1.5 kg/cm2 (21 lbs/in2g) maximum permits a headload which is proportionate to the mast size. Usually the pressure necessary to lift is much less than the maximum.
In this section is shown the range of equipment available from which to choose for every installation.
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Hand Pumps
QT Handpump: - Cat. No. 9256
This is the simplest source of air pressure
from Clark Masts. It has a long stroke with a highly efficient internal valve
to minimise operator's effort, unlike the unsuitable automobile tyre foot
pump. It
is complete with integral control valve, making the pump a complete mast
control unit.
Wall bracket: - Cat. No. 9330
An aluminium bracket which makes mounting the above pump easy.
QT/FM Handpump: - Cat. No. 9611 (not shown)
This is a field-operation version of the QT pump.
SCAM Handpump:
- Cat. No. 3508
Originally made for use exclusively with the SCAM Series
of masts, its slightly greater capacity makes this handpump suitable
for masts up to
the WT Series. General characteristics are similar to the above pump.
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Power Packs - Air compressors with mast control
Model 30E Power Pack
Cat. No. 11434 (12V), Cat. No. 11435 (24 V)
This battery powered Power Pack / Control is the simplest unit. A switch
controls the raising of mast and a separate manual valve controls the
retraction. An internal pressure switch of Clark Masts manufacture cuts-out
the compressor when the mast is fully extended and automatically cuts-in
again should there be air leakage from the system. Output of free air
is approximately 30 litres / minute.
Model 30A Power Pack with remote control
Cat. No. 25056 (12 V), Cat. No. 25057 (24 V)
These battery powered Power Packs have a separate control which may be
placed remotely up to 2,5 metres. The control is pneumatic for reliability.
A pressure switch which when correctly adjusted cuts-out when the mast
is fully extended, saves battery power and cuts-in to replace any air
leakage in the system. Compressor unit is the same as Model 30E.
Model 30P Power Pack (not shown)
Cat. No. 15490 (12 V), Cat. No. 15491 (24V)
Using the same oil-less compressor as other Model 30 Power Packs, this
unit is configured for easily carried portable use.
Model 200 Power Pack
Cat. No. 10937 (12V), Cat. No. 10938 (24V)
The largest of the Clark Masts Power Packs. It features a Vee-twin oil-less
piston compressor which pumps about 200 litres/minute of free air. The
electrical remote control has a cable 2.5 m long and controls an electric
exhaust valve or the
start of the compressor for mast extension. A pressure switch stops the compressor
when the mast is fully extended and restarts it in the case of air leakage.
Result is single action selection of mast extension or retraction.
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Compressors
Model EC200
Cat. No. 10502 (2201240V 1 Ph 50 Hz 37 IN)
This compressor is not a system. It provides the compressor unit which
must be incorporated in an air system with control, switches and safety
feature by the customer / user. The power connection is by a CEC 22 plug.
A control valve Type CBR1 is required.
Model PC200
Cat. No. 10503
Similar to the above compressor unit, the principal difference is that power
is from a petrol engine. If the mast is provided with a bayonet socket B3563
no control valve is necessary for mast extension. A 3 metre hose and bayonet
connector is supplied standard.
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Control Valves
CBR1 Control Valve
Cat. No. 1741
A single lever control valve for use with any air system using an air compressor.
Porting is arranged to relieve the compressor in the mast "hold" or "down" selections.
AB Control Valve
Cat. No. 14567
This valve gives a single knob control for air to the mast when the air
source is an air bottle or vehicle brake reservoir. Has automatic safety
relief should the air pressure
be inadvertently too high.
Pressure Regulating Valve
Cat. No. 16991
This valve is necessary to reduce the air pressure available, to the air
pressure required, in the case of air supply at higher pressure.








